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And here
it is at last, one of the greatest mysteries of the world finally
explained - how we put those distinctive black and white stripes (or
any combination of colours required!) on our Humbugs! |
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Once
the syrup has solidified where it is contact with the cooling
table, the Candy Craftsman separates off the part containing the
black colour from the rest of the uncoloured batch.
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Both
parts are then kneaded by the Candy Craftsman to ensure the
colour and flavour distribute themselves evenly around the
batch. |
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PULLING
A
small piece of uncoloured syrup is then cut away from the larger
part of the batch and put on the "pulling machine" to turn it
from clear to white opaque. This piece will go on the make the
white stripes. The rest of the uncoloured batch will form the
centre of the Humbug. All three constituent parts are further
kneaded on the cooling table until they reach the right
consistency for striping and assembly of the batch ready for
extrusion and shaping. There is no measuring device to achieve
this, just the touch of the Candy Craftsmen, and it takes years
of experience to truly master. |
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STRIPING
The
white and black pieces are then transferred from the cooling table
to a hot table (electrically heated), so that the consistency they
have reached is maintained. Both the white and black pieces are
rolled out to form two long cylindrical shapes and are then placed
side by side, stuck together and stretched out. You now have two
stripes. |
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The two
stripes are then stretched and cut in half. The resultant two
pieces are then stuck together to produce four stripes.
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The four
stripes are then stretched, cut in half and stuck together to form
eight stripes. |
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The
eight stripes are then stretched, cut in half and stuck together,
forming the final outer casing of the Humbug - sixteen stripes,
eight of each colour. |
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The
remainder of the batch (the uncoloured section) is then placed in
the centre of this sixteen-striped outer casing, which is then
wrapped around the centre to form what is in effect a giant Humbug! |
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EXTRUSION & SHAPING
The
"giant humbug" is then placed in the forming line for extrusion and
final shaping of the individual Humbugs. The first stage of this
is called a "batch roller" and carries out the primary extrusion. |
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The
second stage, the secondary extrusion, is performed by a machine
called a "rope sizer", so called because it extrudes the humbug down
into a "rope", the diameter of which determines the thickness of the
finished humbugs. |
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The rope
is then fed into a revolving die, which "punches" the shape of the
finished Humbugs into the rope. These then travel along a conveyor
to be fed onto a revolving carousel cooler. |
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WRAPPING AND PACKING
The
Humbugs are then transferred onto a wrapping machine to have that
familiar double-twist wrapping added to the outside. |
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The
finished sweets are then sent for packing into either jars,
bulk poly bags or pre-packs.
Click a Link to Continue
 
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© 2006 Sela Confectionery LTD. Manufacturers of Traditional Sweets.
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